Mold Making

3-D CAD/CAM SYSTEM

  1. SOLIDWORKS DESIGN SOFTWARE
  2. MOLDFLOW ANALYSIS SOFTWARE
  3. OPEN MIND CAD/CAM HYPERMILL WITH 5 AXIS CAPABILITIES
  4. ACCEPTS MOST FILE FORMATS (PREFER STEP, X_T, IGES, PRO E, UGII, SOLIDWORKS, DWG, PARASOL ID AND DFX) VIA EMAIL/WEBSITE

NEW! MITSUBISHI MVR30 BRIDGE MILL

  • 5 SIDE MACHINING
  • 165.4″ OF “X” AXIS TRAVEL
  • 118.1″ OF “Y” AXIS TRAVEL
  • 65″ FROM TABLE TOP TO SPINDLE FACE
  • AUTO LOADING RIGHT ANGLE HEAD PROGRAMMABLE IN 1 DEG. INCREMENTS
  • FANUC 31i CNC CONTROL WITH ADDITIONAL 5 FACE SOFTWARE
  • 50HP CAT50 SPINDLE BOTH VERTICAL & RIGHT ANGLE HEAD
  • 20 – 6,000 RPM SPINDLE SPEED BOTH VERTICAL & RIGHT ANGLE HEAD
  • THRU SPINDLE COOLANT
  • 80 TOOL ATC WITH AUTO 90 DEG. INVERSION TO RIGHT ANGLE HEAD
  • 100.4″ WIDTH BETWEEN COLUMNS
  • 78.7″ X 157.5″ TABLE
  • 55,000 LB TABLE LOAD CAPACITY
  • 13.8″ SQUARE RAM
  • RENISHAW MEASURING PROBE
  • AICC NANO DATA SERVER PACKAGE AND MP SCALES ON ALL AXIS

NEW! DECKEL MAHO/DMF260 TRAVELING COLUMN(Y1100) 5-AXIS MACHINE

THE DMF260 FEATURES:

  • SEIMENS 840D SOLUTION LINE 3-D CNC CONTROL
  • 102″ OF “X” AXIS TRAVEL
  • 43.3″ OF “Y” AXIS TRAVEL
  • 35.4″ OF “Z” AXIS TRAVEL
  • 41.3″ DIAMETER INTEGRATED RIGID MILLING ROTARY TABLE “C” AXIS
  • 200 DEGREE “B” AXIS SWIVELING HEAD
  • 18,000 RPM HSK63 SPINDLE
  • 60 STATION TOOL MAGAZINE
  • 1620 IPM FEED RATES
  • LASER TOOL MEASURING
  • INFARED MEASURING PROBE
  • 3-D QUICK SET

ESTERLE MOLD HAS COUPLED OUR NEW 5 AXIS MACHINE WITH AN INVESTMENT IN THE LATEST PROGRAMMING & CAD SOFTWARE

NEW! SNK NISSIN BHP130-3.5 CNC HORIZONTAL BORING MILL

  • 44,000 LBS. LOAD CAPACITY
  • 137″ OF “X” TRAVEL
  • 98″ OF “Y” TRAVEL
  • HEAVY DUTY BOX WAY CONSTRUCTION
  • FANUC SYSTEM 311-B5 CNC CONTROLLER
  • SIXTY (60) STATION AUTOMATIC TOOL CHANGER SYSTEM
  • 5.125″ DIAMETER BORING SPINDLE (QUILL) WITH EXTENSIONS OF 27.5″
  • 70.9″ X 98.4″ BUILT IN ROTARY TABLE, .001 DEGREE HYDRAULIC CLAMPING AND 90 DEGREE POSITIONING PIN
  • 60 HORSEPOWER AC MAIN DRIVE MOTOR, 5-3500 PRM (4 RANGE)
  • X, Y, Z, AND B-AXIS LINEAR-ROTARY SCALE FEEDBACK
  • COOLANT SYSTEM AND FILTER UNIT AND COOLANT THROUGH THE SPINDLE

 

SEE IT RUN:

HORIZONTAL BORING MILLS 

  1. 1-6″ JUARISTI CNC HORIZONTAL BORING MILL WITH BUILT IN 78″ X 98″ PROGRAMMABLE TABLE 60,000 LB. LOAD (98″ X 120″ TRAVEL 40 ATC DIGITAL PROBE)
  2. 1-5″ SNK NISSIN CNC HORIZONTAL BORING MILL WITH BUILT-IN 71″ X 98″ PROGRAMMABLE TABLE 44,000 LB. (98″ X 137″ TRAVEL 60 ATC PROBE)
  3. 1-5″ SNK IKEGAI CNC HORIZONTAL BORING MILL WITH BUILT IN 63″ X 86″ PROGRAMMABLE TABLE (98″ X 137″ TRAVEL 60 ATC PROBE)
  4. 1-5″  JUARISTI CNC HBM WITH BUILT-IN 63″ X 78″ PROGRAMMABLE TABLE (80″ X 156″ TRAVEL)
  5. 1-5″ JUARISTI CNC HBM WITH BUILT-IN 57″ X 63″ PROGRAMMABLE TABLE (80″ X 120″ TRAVEL)
  6. 1-5″ CNC G&L (6′ X 6′ INDEX TABLE 6′ X 10′ TRAVEL)
  7. 1-5″ CNC G&L (5′ X 6′ INDEX TABLE 6′ X 7′ TRAVEL)
  8. 1-4″ CNC TOSHIBA HBM WITH BUILT-IN 39″ X 39″ PROGRAMMABLE TABLE (47″ X 59″ TRAVEL)
  9. 1-4″ CNC G&L JIG BORE (48″ X 68″ TRAVEL) – INDEX TABLE
  10. 1-6″ GRAY (8′ X 8′ INDEX TABLE 10′ X 16′ TRAVEL)
  11. 1-6″ G&L (4′ X 5′ INDEX TABLE 8′ X 10′ TRAVEL)
  12. 1-5″  SACEM (63″ X 79″ TRAVEL) INDEX TABLE
  13. 1-4″ DEVLIEG 4K-60 JIG BORE (48″ X 60″ TRAVEL)

MILLING MACHINES

  1. 1-MITSUBISHI MVR30 BRIDGE MILL 118.1″ X 165.4″ X 65″ TRAVEL  55,000 LB LOAD CAPACITY
  2. 1-FIVE AXIS DMG (DECKEL MAHO) TRAVEL COLUMN RAM 43″ X 102″ TRAVEL
  3. 1-MAKINO VMC CNC MILLING MACHINE (48″ X 82″ TRAVEL WITH 48″ X 96″ TABLE) 6,000 RPM SPINDLE
  4. 1-MONARCH VMC 150 CNC MILLING MACHINE (36″ X 74″ TRAVEL 30 ATC) FANUC CONTROL DIGITAL PROBE
  5. 1-MONARCH VMC 150 CNC MILLING MACHINE (30″ X 50″ TRAVEL 20 ATC) 35 H.P.
  6. 1-MONARCH VMC 45 CNC MILLING MACHINE GE 2000 CONTROL (18″ X 30″ TRAVEL 40 ATC)
  7. 1-MAKINO VMC CNC MILLING MACHINE (25″ X 41″ TRAVEL) 6,000 RPM SPINDLE
  8. 1-MORI SEIKI HIGH SPEED VMC (20″ X 40″ TRAVEL) 14,000 RPM SPINDLE
  9. 2-MORI SEIKI HIGH SPEED VMC (20″ X 31″ TRAVEL) 10,000 RPM SPINDLE
  10. 2-HURCO VM1 CNC MILLING MACHINE (14″ X 26″ TRAVEL) 8,000 RPM SPINDLE
  11. 5-BRIDGEPORT MILLS
  12. 1-#3 CINCINNATI

BENCH

  1. 1-REIS 40 TON SPOTTING PRESS
  2. 1-LOT MISCELLANEOUS HAND TOOLS
  3. COMPLETE BENCH/ASSEMBLY AREA UNDER OVERHEAD CRANE

EDM

  1. 1-CHARMILLES ROBOFORM 40 CNC DIE-SINKING EDM “C” AXIS 24 ATC 48″ X 31.2″ X 18.3″ WORKTANK 128 AMP 2,200 LB. LOAD CAPACITY 3R TOOLING
  2. 1-MITSUBISHI WIRE EDM WITH 4 AXIS CAPABILITIES 10″H X 12″ X 18″ TRAVEL
  3. 1-EASCOT B EDM  MACHINE 42″ X 62″ TANK

GRINDING

  1. 1-24″ X 48″ PROTH CNC SURFACE GRINDER
  2. 1-12″ X 48″ SURFACE GRINDER
  3. 1-13″ X 36″ SURFACE GRINDER
  4. 1-6″ X 18″ SURFACE GRINDER
  5. 6-TOOL GRINDERS
  6. 1-DRILL SHARPENER
  7. 1-DME PIN GRINDER
  8. 1-MONOSET TOOL & CUTTER GRINDER

ENGRAVING

  1. 1-GORTON P 1-2

DRILLING

  1. 1-RADIAL DRILL PRESS WITH 4 FOOT ARM
  2. 4-DELTA DRILL PRESSES WITH TAPPING HEADS

WELDING/SAWING

  1. 1-LINCOLN ELECTRIC TIG WELDER 2-400 AMP DIGITAL
  2. 1-AC/DC TUNGSTEN ARC OR SHIELD METAL ARC WELDER
  3. 1-CUT OFF SAW
  4. 1-HORIZONTAL BAND SAW
  5. 1-MARVEL VERTICAL BAND SAW 18″ X 24″

TURNING

  1. 1-MAZAK QUICK TURN 450 LATHE (MAZATROL MATRIX NEXUS CONTROL, 33″ SWING (23″ OVER THE SLIDE), 80″ BETWEEN CENTER)
  2. 1-MAZAK SLANT 40N CNC LATHE (MAZATROL T-2 CONTROL 16″ CHUCK 60″ CENTER)
  3. 1-MAZAK SLANT 20 4 AXIS CNC LATHE (MAZATROL T-4 CONTROL, 10″ SWING, 20″ BETWEEN CENTER)
  4. 1-38″ MONARCH LATHE (5 FEET BETWEEN CENTER)
  5. 1-24″ LATHE (5 FEET BETWEEN CENTER)
  6. 1-16″ LATHE (4 FEET BETWEEN CENTER)
  7. 1-15″ LATHE (3 FEET BETWEEN CENTER)

MOLD SAMPLING/PRODUCTION

  • CINCINNATI PLASTIC INJECTION MOLDING MACHINES: 1500 TON, 850 TON, 500 TON, 400 TON, 300 TON, 220 TON, AND 100 TON

Plastics Division

  • 1-MILACRON 100 TON TIE-BAR
    • LESS DISTANCE BETWEEN TIE RODS 22.5″
    • PLATEN SIZE 21.125″ x 26.5″
    • MOLD HEIGHT (MAX-MIN) 15.3/9.8″
    • MAXIMUM DAY-LIGHT (INCHES) 29.52″
    • EJECTOR STROKE MAX (INCHES) 4.92″
    • 9.6 OUNCE SCREW; 20:1 RATIO; (CORE PULL)
  • 1 MILACRON 220 TON
    • DISTANCE BETWEEN TIE RODS 21. 26″ X 19. 29″
    • PLATEN SIZE 30. 91″ X 33. 15″
    • MOLD HEIGHT (MAX-MIN) 21. 95″/ 5. 98″
    • MAXIMUM DAYLIGHT (INCHES) 41. 65″
    • EJECTOR STROKE MAX (INCHES) 5. 12″
    • 20 OUNCE SCREW20:1 RATIO(CORE PULL)
  • 1 MILACRON 300 TON
    • DISTANCE BETWEEN TIE RODS 25. 2″ X 24. 6″
    • PLATEN SIZE 36. 8″ X 36. 2″
    • MOLD HEIGHT (MAX-MIN) 25. 2″/ 7. 9″
    • MAXIMUM DAYLIGHT (INCHES) 48″
    • EJECTOR STROKE MAX (INCHES) 5″
    • 29 OUNCE SCREW; 20:1 RATIO; (CORE PULL)
  • 1 MILACRON 400 TON
    • DISTANCE BETWEEN TIE RODS 29. 1″ X 29. 1″
    • PLATEN SIZE 40. 9″ X 40. 9″
    • MOLD HEIGHT (MAX-MIN) 48″ / 14. 2″
    • MAXIMUM DAYLIGHT (INCHES) 51. 2″
    • EJECTOR STROKE MAX (INCHES) 5. 8″
    • 54 OUNCE SCREW; 20:1 RATIO; (CORE PULL)
  • 1 MILACRON 500 TON
    • DISTANCE BETWEEN TIE RODS 34. 3″ X 34. 3″
    • PLATEN SIZE 48″ X 48″
    • MOLD HEIGHT (MAX-MIN) 47. 7″/ 7.52″
    • MAXIMUM DAYLIGHT (INCHES) 53. 8″
    • EJECTOR STROKE MAX (INCHES) 5. 8″
    • 95 OUNCE SCREW; 20:1 RATIO; (CORE PULL)
  • 1 MILACRON 850 TON
    • DISTANCE BETWEEN TIE RODS 45. 3″ X 37. 4″
    • PLATEN SIZE 66. 1″ X 58. 1″
    • MOLD HEIGHT (MAX-MIN) 60″/ 11. 8″
    • MAXIMUM DAYLIGHT (INCHES) 75.5″
    • EJECTOR STROKE MAX (INCHES) 7. 9″
    • 140 OUNCE SCREW; 20:1 RATIO; (CORE PULL)
  • 1 MILACRON 1000 TON
    • INJECTION CAPACITY (MAXIMUM) – 288 OZ
    • INJECTION PRESSURE (MAXIMUM PSI) – 27496
    • INJECTION RATE (CUBIC INCHES/SECOND) – 48.2
    • SCREW DIAMETER (INCHES) [MM] – 4.921 [125]
    • SCREW L/D RATION – 22.4:01
    • CLAMP STROKE (INCHES) – 48
    • DISTANCE BETWEEN TIE RODS (HxV) – 44×44
    • MAXIMUM DAYLIGHT – 92.5
    • MOLD HEIGHT (MAXIMUM – MINIMUM) – 44.5/14.6
    • PLATEN SIZE (HxV) – 63×63
    • EJECTOR STROKE (MAXIMUM) – 8.27″
  • 1 MILACRON 1500 TON
    • DISTANCE BETWEEN TIE RODS 62.21″ X 51.97″
    • PLATEN SIZE 86.6″ X 76.38″
    • MOLD HEIGHT (MAX-MIN) 63.8″/17.3″
    • MAXIMUM DAYLIGHT (INCHES) 124″
    • EJECTOR STROKE MAX (INCHES) 10.24
    • 362 OUNCE; (CORE PULL)
  • 1 MILACRON 2600 TON
    • INJECTION CAPACITY (MAXIMUM) – 607 OZ (38 lbs)
    • CLAMP STROKE (INCHES) – 118.1
    • DISTANCE BETWEEN TIE RODS (HxV) – 79.30″×63.60″
    • MAXIMUM DAYLIGHT – 145.7″
    • MOLD HEIGHT (MAXIMUM – MINIMUM) – 102.40″/26.60″
    • PLATEN SIZE (HxV) – 102.40″×86.60″
    • EJECTOR STROKE (MAXIMUM) – 13.80″
  • ALL PRESSES ARE MICROPROCESSOR CONTROLLED AND EQUIPPED WITH ADDITIVE FEEDERS.
  • 1-LOT OF AUXILIARY (SUPPORT) EQUIPMENT: CHILLERS, DRYERS, TEMPERATURE CONTROLLERS, HOT RUNNER CONTROLLERS, GRANULATORS

SILOS

  • (3) 60,000 lb. SILOS FOR MATERIAL STORAGE

SECONDARY OPERATIONS

  • PAINTING
  • SONIC WELDING
  • SILK SCREENING
  • PAD PRINTING
  • ASSEMBLY
  • SPIN WELDING
  • HEAT STAKING
  • GLUING
  • HOT STAMPING
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