Forged Tooling

Whether created manually or with the latest CNC technology, our forged tooling capabilities are equipped to provide you with the best quality product. Using both automated and manual state-of-the-art precision equipment allows us to produce dies in the most efficient manner possible for very quick turnarounds. Combined with our machining capabilities, which include complete bolster systems, trim tooling, and heavy machining that allow us to adjust our dies with the precision necessary to craft any part, ESTERLE is equipped to handle the smallest and most intricate to the largest and most complex dies.

Extrusion Tooling

We specialize in plastic injection mold engineering and plastic injection molding; our manufacturing facility will meet your extrusion tooling needs. Our thirteen Milacron injection molding machines are capable of mold try-out, qualification, and part production, whether it’s 90 tons or 2600 tons. We also provide modern CNC, manual horizontal boring mills and vertical machining centers.

Our Equipment

Complete Bolster Systems enable us to adjust dies precisely for any project. This tool can handle a variety of alloys on a CNC machine and a manual machine.
Complete Trim Tooling abilities allow us to trim accurately the geometry of molds.
Tool Exchange Systems that are dependable, efficient and the best on the market. Thus we can process materials no matter the weights, meeting the needs of complex projects.
Our equipment enables fast production without compromising product quality.

Forged Dies

Excellent Technology

With heavy machines that are built to handle a variety of steels and alloys, we are well equipped to meet your manufacturing needs. Whether you have a small or large project, our CNC automation and manual machinery make us the forged tooling partner you need. We have thirteen Milacron injection molding machines that range from 90 tons to 2600 tons. We also use complete bolster systems to adjust dies, trim tooling to part geometry, and tool exchange systems that ensure high quality. Because of these machines, the size or weight of your order does not matter – we coordinate configurations with all of our machines. Our expertise includes designing and engineering. We build with all types of molds and all types of steels.

Knowledgeable Staff

Our team includes experienced forged tooling and machining professionals, engineers, designers, and support staff. We know how to operate our equipment, whether it be the 3D CAD/CAM system with Solidworks or any other technology in our facility. We ensure that our customer service team is just as knowledgeable as our engineers and designers, so they also have the expertise to provide you with what you need at the time you need it. Operations happen 24 hours each day, seven days each week. We make you and your product our priority.

Tooling Systems

Innovative Software

The proper technology aids us in growing efficiency, productivity, and resourcefulness. We have an entire 3D CAD/CAM system that is online, Solidworks.

Solidworks is the tool of choice for over two million engineers and designers. This tool efficiently creates 3D models of projects and animates these projects, enabling professionals to run interference checks before any parts even go into production.

Solidworks provides unique advantages to engineering, designing, drafting, modeling, and machining. These attributes give us the ability to guarantee your satisfaction at a manageable cost with punctual delivery.

Tooling Systems

Trim Tooling

With decades of dedication to making top-of-the-line parts, ESTERLE has the trim tooling experience and technology for your manufacturing needs. ESTERLE has complete trim tooling to serve a wide variety of materials and industries.

Our Trimming Tools

Steel rule knives and stations
Forged knives
Hardened punch
Pre-punched tooling
Perimeters
Slots
Vent holes
Contoured automotive parts

Tool Exchange Systems

Precision Tech

Our tool exchange systems guarantee exact designs and superior tooling. With years of experience in our industry, we intentionally assembled a facility that meets your manufacturing needs. Using the most up-to-date machining technology, we use our tool exchange systems to their full potential. No project is too large or too small for ESTERLE’s equipment – our thirteen Milacron injection molding machines, manual horizontal boring mills, vertical machining centers, and many other tools make any product possible.

Staff of Experts

Our specially assembled team is skilled in designing, engineering, and building a wide variety of products. We only hire experts in designing, engineering, and building. Our attention to detail makes us different from other manufacturing facilities. We are conscientious of your budget and understand that managing costs is part of your job. By implementing the latest techniques in our field, we guarantee the best efficiency imaginable.

Our normal hours of operation at 24 hours per day, seven days a week. Our shipping/receiving centers are open from 7:00am to 3:30 pm, Monday to Friday, but we can also make special arrangements when needed; we make our schedule flexible to make your job easier. We train our team with your satisfaction in mind. A knowledgeable staff creates the best products possible, transforming your ideas into manufactured reality.

Quick Tool Changing Systems

Quick tool changing systems have become the standard in molding and machining production. At ESTERLE Mold & Machine Co., Inc., we combine the benefits provided by our cutting-edge quick tool changing systems with our superior design, engineering, support, and customer service teams to offer unparalleled production capacity, quality and efficiency.

Revolutionize Your Production Capacity By

Reducing setup time, even with more changeovers
Reducing setup errors and minimizing downtime
Eliminating test runs between changeovers
Allowing the flexibility to support both large orders and short runs
Simplifying tool inventory

Quick Tool Changing Systems Improve Quality

Our tool exchange systems guarantee exact designs and superior tooling. With years of experience in our industry, we intentionally assembled a facility that meets your manufacturing needs. Using the most up-to-date machining technology, we use our tool exchange systems to their full potential. No project is too large or too small for ESTERLE’s equipment – our thirteen Milacron injection molding machines, manual horizontal boring mills, vertical machining centers, and many other tools make any product possible.

Unmatched Capabilities

ESTERLE is a fully equipped mold and machine company serving dozens of industries for more than 30 years by offering the very latest in forged tooling and machining technology
ESTERLE has assembled teams of extremely qualified forged tooling and machining professionals, experienced engineers and designers, and extensively trained support staff
ESTERLE is ISO 9001:2015 Certified
ESTERLE boasts state-of-the-art production facilities with availability 24 hours per day, seven days per week.

Complete Bolster Systems

ESTERLE’s complete bolster systems enable us to adjust our dies with precision to craft any product, no matter the material used. We have over 37 years of experience with a wide variety of companies; our skilled team uses the best forging machines and tools to guarantee the highest quality parts for you and your company. No matter your exact type of industry, ESTERLE has the expertise create your product.
Experience: Since 1976, ESTERLE has provided the manufacturing industry with high-quality products. We’re based in Stow, Ohio, but we’ve been serving the entire world for decades. We’ve earned a reputation for punctual deliveries, manageable prices, and superior products.
Teamwork: We only hire the most qualified experts in designing, engineering, and building. With decades of experience, we have chosen a skilled, knowledgeable team that is dedicated to your ultimate satisfaction with your product. Our outstanding technology would not make any difference if we did not hire people with the skills to handle the equipment properly.
Potential: We use our precision equipment to its fullest potential. Our complete bolster system, which allows us to adjust dies accurately with detailed precision for any project, is one of the attributes that sets us apart. With our superior tools, the material of your product doesn’t matter – we guarantee a job well done.
Satisfaction: Whether your project is large or small, our plant is fully equipped to meet your manufacturing needs. We can handle a variety of steels and alloys. Our hours of operation are 24 hours a day, seven days a week. Our shipping/receiving hours are 7:00am to 3:30pm, Monday to Friday, but we can tailor arrangements if needed. We prioritize your product and make our schedule flexible for your convenience.

Request a Quote

Please contact us about our machining, molding, or plastic tray products and our friendly sales team will be glad to provide you with a no-obligation FREE quote.